Fully Automatic Silver Ingot Casting System
Fully Automatic Silver Ingot Casting System, also known as Fully Automatic Silver Ingot Production Lin, is expertly engineered to meet global standards for the production of high-quality silver ingots in both 15kg and 30kg specifications. This cutting-edge system automates the entire manufacturing process, encompassing the treatment of silver powder, melting, forming, and the final production of polished silver ingots.
By integrating advanced technology and automation, this production line guarantees exceptional efficiency, precision, and adherence to industry standards. Additionally, the system provides customizable options to fulfill specific customer requirements, enabling tailored solutions that enhance operational flexibility and productivity.
Main Process
Fully Automatic Silver Ingot Casting System comprises several key steps:
1. Feeding & Weighing: Granulated silver or silver powder is automatically weighed for precise quantities.
2. Melting & Forming: Weighed silver is melted in a device to create ingots.
3. De-molding & Cooling: The ingots are automatically removed from molds and cooled to solidify.
4. Polishing & Cleaning: Formed ingots undergo automatic polishing and cleaning for a high-quality finish.
5. Marking & Weighing: Each ingot is marked and weighed for identification and quality control.
6. Quality Inspection & Stacking: Finished ingots are inspected for quality and then stacked for storage or shipment.
Key Equipment
The production line is equipped with advanced machinery to facilitate each step of the process:
|
S/N |
Items |
|
1. |
Melting Furnace |
|
2. |
Weighing Platforms |
|
3. |
Robotic System |
|
4. |
Control System |
|
5. |
Gas Collection Device |
Primary Product
The primary product of the Fully Automatic Silver Ingot Production Line is high-quality silver ingots, available in 15kg and 30kg specifications. These ingots are characterized by:
- Smooth Surfaces: No holes, shrinkage marks, or cracks.
- Compliance with Standards: Meets the GB/T4135-2016 standard and satisfies SGE and LBMA requirements.
- High Purity: Achieved through meticulous processing and quality control measures.
Technical Parameters
Here are the key technical parameters of the Fully Automatic Silver Ingot Production Line, Capacity
|
S/N |
Items |
Index |
| 1 |
15Kg ingots |
≥ 7 pieces/hour |
| 2 |
30Kg ingots |
≥ 5 pieces/hour |
| 3 |
Melting Furnace Power |
≤ 240kW |
| 4 |
Maximum Temperature |
Up to 1200℃ |
| 5 |
First Casting Qualification Rate |
≥ 95% |
| 6 |
Weighing Accuracy |
0.1g |
| 7 |
Direct Loss Rate of Silver Casting |
≤ 10mg/piece |
| 8 |
Mold Lifespan |
≥ 200 uses each |
| 9 |
Finished Product Quality |
Complies with GB/T4135-2016 standards, ensuring high-quality silver ingots. |
| 10 |
Polishing: |
Six-sided polishing with dust-free collection. |
FAQs
Q: What payment terms are acceptable?
A: We accept Letters of Credit (LC), Telegraphic Transfers (TT), and cash payments.
Q: Can you provide installation service?
A: Yes, we offer installation services as well as installation instructions through online support or other methods to meet the client's needs.
Q: Can you provide design services to clients?
A: Yes, we can provide customized design services and products according to the client's specific requirements.
Q: What are the raw materials and final products of the project?
A: The raw material is silver powder, and the final products are refined silver ingots (Ag ≥ 99.9%). The by-product is crude silver ingots.
Q: What is the accuracy of the weighing system?
A: The weighing system has an accuracy of 0.1g.
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